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Automated production in parts workshop + professional talent team to create precision parts

Jan 12,2024

Component workshop stamping section as an important section of the production of electrical parts company, in the production, has always adhered to the four major requirements of automation, specialization, high efficiency, high precision, in the production of breakthroughs and creativity, and refresh the record.

To ensure that the production tasks are completed and there is a new breakthrough, it is necessary to ensure that the equipment is intact. Component workshop stamping section through the technical transformation, in-depth analysis of the working principle of the equipment to do a serious analysis and demonstration, to break through a lot of technical difficulties, improve production efficiency.

Stamping production in the material to be refueled, before the production process, if you forget to close the oil switch after the shutdown will lead to the oil tank oil flow directly to the machine, the ground, a waste of energy, affecting the production site. For this reason, the workshop has done research and rectification, and installed a solenoid valve control in the oil tank outlet of the machine, realizing the automatic operation of machine stopping and oil stopping.

Stamping molds are basically through the use of gas to blow the product out of the material, the noise has been a nuisance, in order to improve the working environment, the workshop through the solenoid valve to control the gas pipe blowing, and will φ12 all the way to φ6 gas pipe, reduce the use of gas, to achieve the machine stops stopping the gas, the workshop noise problem has finally been effectively resolved.

Component workshop stamping section in the production process to sum up the experience of some of the products produced without affecting the product structure, through the optimization of the rotating copper sheet material, timer spring sheet material, motor copper sheet material, etc., annual cost savings of more than one million yuan; optimization of the mold structure, small turntable shell drop by the round into an oval, annual cost savings of more than one million yuan; contact D, 187 terminals by low-speed molds into high-speed mold production, production of more than one million yuan; contact D, 187 terminals by low-speed molds into a high-speed mold production, production of more than two million yuan. Mold changed to high-speed mold production, production efficiency increased by 100%.

Stamping section is relying on equipment, molds leading production technology-based workshop, behind the realization of automated production, they have a number of high-quality, diligent and willing to work, strong technical force of the auxiliary staff and operating staff team, has been committed to providing high-precision parts and components for the post-process assembly workshop products to ensure that the development of automation of the assembly workshop to lay a solid foundation.

To create a professional talent team, good staff training is essential. And employee training, parts workshop stamping section and pay much attention to induction training, “lay a good foundation to go farther” is the section attaches great importance to induction training.

Employee induction training, not just limited to theoretical guidance, but also targeted to employees in the actual work of the problems encountered on-site guidance and explanation, timely correction of wrongdoing. Training content also includes knowledge of equipment and molds, workflow, safe operation, production site, product quality, daily work guidance and so on.

In the work of the old with the new, the teacher's experience for new employees is also very important, and it is this in the exchange of mutual learning, common progress in a good atmosphere, the new staff can grow quickly, the old staff have new creation.

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